MANUFACTURING

MANUFACTURING = INDUSTRIAL_STANDARD × CANONIC = Structure(industrial) × (C1, C2, Temporal, Relational, C5, C6)

Lattice: 6 governance checks = ENTERPRISE (#63)

Discrete Manufacturing

`` Standard: ISA-95, IEC 62443, IATF 16949 (automotive), AS9100D (aerospace) SL Range: SL 2-3 Governance: ENTERPRISE (#63) minimum Application: Automotive assembly, electronics assembly, machining, stamping Key Systems: PLCs, CNC machines, robotic cells, MES, vision inspection Metrics: OEE (Overall Equipment Effectiveness), FPY (First Pass Yield), takt time Innovation: MAGIC checkset governs cell-level production authorization, quality gates `

Process Manufacturing

` Standard: ISA-95, ISA-88 (batch control), IEC 62443, FDA 21 CFR Part 11 SL Range: SL 2-4 Governance: ENTERPRISE (#63) minimum Application: Chemicals, petroleum refining, pharmaceuticals, food & beverage Key Systems: DCS, SCADA, PID control, batch management, historians Key Hazards: Chemical release, thermal runaway, pressure exceedance, contamination Innovation: MAGIC checkset governs recipe execution, material genealogy, regulatory compliance `

Batch Manufacturing

` Standard: ISA-88 (IEC 61512), ISA-95, FDA 21 CFR Part 11, EU Annex 11 SL Range: SL 2-3 Governance: ENTERPRISE (#63) minimum Application: Pharmaceuticals, specialty chemicals, cosmetics, food processing Key Systems: Batch control systems, recipe management, electronic batch records (EBR) Regulation: FDA (US), EMA (EU), GMP (Good Manufacturing Practice) Innovation: MAGIC checkset governs batch recipe authorization, deviation management `

Additive Manufacturing (3D Printing)

` Standard: ISO/ASTM 52900 (terminology), ISO/ASTM 52920 (AM facility QMS) SL Range: SL 1-2 Governance: BUSINESS (#43) minimum Application: Prototyping, tooling, production parts, medical implants, aerospace Key Systems: Metal PBF (SLM/DMLS), polymer FDM/SLA/SLS, binder jetting Key Hazards: Powder handling (respiratory, fire), laser safety, material quality Innovation: MAGIC checkset governs build parameter governance, digital thread traceability `

Semiconductor Fabrication

` Standard: SEMI standards (S2 safety, S8 ergonomics, E10 equipment reliability) SL Range: SL 3-4 (critical IP protection) Governance: AGENT (#127) for advanced nodes Application: Wafer fabrication, packaging, test, EUV lithography Key Systems: Process tools, AMHS (automated material handling), FDC, APC Regulation: ITAR/EAR (export control), CHIPS Act compliance Innovation: MAGIC checkset governs process recipe IP protection, yield management governance ``

Gap: No existing system provides governance-gated manufacturing operations with O(1) bitwise compliance checking across IEC 62443 security levels and ISA-95 hierarchy.

MANUFACTURING × ROBOTICS = Factory automation (IEC 62443 + ISO 10218) MANUFACTURING × AUTOMOTIVE = Vehicle production governance (IATF 16949 + ISA-95) MANUFACTURING × AEROSPACE = Aircraft production governance (AS9100D + NADCAP + ISA-95) MANUFACTURING × QUALITY = Production quality systems (ISO 9001 + ISA-95 + SPC) MANUFACTURING × ENERGY = Energy management in production (ISO 50001 + ISA-95) MANUFACTURING × LOGISTICS = Supply chain integration (ISA-95 B2MML + EDI) MANUFACTURING × MEDICINE = Pharmaceutical manufacturing (FDA 21 CFR Part 11 + ISA-88) MANUFACTURING × DEFENSE = Defense production governance (ITAR + DFARS + ISA-95) MANUFACTURING × SECURITY = Industrial cybersecurity (IEC 62443 → universal)

9 cross-domain compositions. Each strengthens PROV-006 patent claims.

1. Process Control Authority

No production step may execute without a verified process specification. The recipe is law.

Example: ISA-88 batch manufacturing requires a master recipe, a control recipe, and equipment procedures. A pharmaceutical batch of insulin MUST execute the control recipe exactly. Deviation from temperature profile (e.g., 2°C above setpoint for >5 minutes) triggers automatic hold and deviation investigation per 21 CFR 211.

2. Quality Gate Enforcement

Product MUST NOT advance to the next production stage without passing quality gates. No waivers without documented rationale and authority approval.

Example: An aerospace part completes CNC machining. Before surface treatment, First Article Inspection (FAI) per AS9102 MUST verify all characteristics against the engineering drawing. Out-of-tolerance dimensions trigger MRB (Material Review Board). The part does not move until MRB dispositions.

3. Change Management

Every change to process, material, or equipment MUST follow a governed change control procedure. No undocumented changes.

Example: A supplier changes the chemical composition of a raw material within spec. Even within-spec changes MUST trigger: (1) supplier change notification, (2) incoming inspection update, (3) process validation review, (4) customer notification per IATF 16949 clause 8.5.6.1. The material does not enter production until approved.

4. Worker Safety

Manufacturing operations MUST protect workers from hazards. Safety systems MUST NOT be bypassed for production convenience.

Example: A robotic welding cell has a light curtain (Type 4, SIL 3 per IEC 62443). If an operator breaks the plane during automatic mode, the robot MUST stop within the safety-rated stopping time. The light curtain MUST NOT be bridged. OSHA 1910.212 requires guarding. Lockout/tagout per 1910.147 before maintenance.

5. Supply Chain Traceability

Every material and component MUST be traceable from raw material to finished product. Chain of custody MUST be unbroken.

Example: An automotive brake caliper has a serial number. Traceability MUST link: raw material heat number → forging lot → machining operation → surface treatment batch → assembly → final inspection → VIN installed. If a field failure occurs, the trace chain identifies every other caliper from the same lot.

`` DECLARE(BatchManufacturing) = ISA88 × CANONIC

Where: ISA-88 provides Structure: - Physical model (enterprise → site → area → cell → unit) - Procedural model (procedure → unit procedure → operation → phase) - Recipe model (general → site → master → control) - Equipment model (equipment modules, control modules)

CANONIC provides Governance: - C1: Process specifications and recipe claims - C2: Batch record evidence (electronic batch record) - Temporal: Batch execution timing, hold times, expiry - Relational: Material genealogy, equipment qualification - C5: Batch execution (start, hold, resume, abort) - C6: ISA-88/ISA-95/FDA conformance

Result: BatchManufacturing = ENTERPRISE (#63)

Batch Lifecycle: Recipe — Master recipe authored Schedule — Batch scheduled, materials allocated Execute — Batch running, data collected Review — Batch record reviewed, deviations resolved Release — QA release, product shipped `

` DECLARE(IEC62443ZoneCompliance) = IEC62443 × CANONIC

Where: IEC 62443 provides Structure: - Zone and conduit model - Security Level (SL) assignment per zone - Foundational Requirements (FR 1-7) - System Requirements (SR) - Component Requirements (CR)

CANONIC provides Governance: - C1: Zone security level claims - C2: Assessment evidence (vulnerability scan, penetration test) - Temporal: Patch management schedule, assessment cycle - Relational: Zone/conduit boundaries, trust levels - C5: Security operations (incident response, access control) - C6: IEC 62443/ISA-95 conformance

Result: IEC62443ZoneCompliance = SL-dependent

Compliance Lifecycle: Assess — Zones identified, SL targets assigned Design — Security countermeasures designed Implement — Controls deployed, tested Verify — Assessment complete Certify — ISA/IEC certification ``

To create a CANONIC manufacturing vertical:

Identify manufacturing type (discrete, process, batch, additive, semiconductor) Determine SL level per IEC 62443 and map to MAGIC tier Create scope with CANON.md inheriting /MANUFACTURING/ Define process control claims per ISA-88/ISA-95 Map to regulatory framework (IEC 62443, OSHA, FDA 21 CFR, IATF 16949) Implement validators for quality gates, traceability, safety compliance Document coverage with production evidence

Result: Owned manufacturing vertical with process-governed, safety-enforced operations.